From plant conditions down to every line item
From thousands of pages to structured data
One process condition set at plant level becomes a material requirement on a valve, a test on a pump and a certificate on an instrument. It has to be read once and applied in three places, on every sub-plant.
Projects › Your Company Ltd.
Missing Docs Bid / No-Bid Tech Params Quality & Compliance Logistics Docs Requirements Contradictions 4 Other
Plant overviewProcess conditions by sub-plantValves & isolationRotating equipmentInstrumentation & controlQuality & inspection
Process conditions by sub-plant
Technical parameters Search parameters…
Item / Parameter Sub-plantDesign PressureDesign TemperatureFluid / ServiceFlow RatepHPiping Material ClassGuideline / Line item
U-1100 Feed reception & surge p.18 6 barg p.18 5 to 45 °C p.18 Raw process liquor, 3.5% solids more ↓ p.19 +1 340 m³/h max, 290 normal p.19 6.5 to 8.0 p.19 CS1, ASTM A106 Gr B p.57 71% generic, 29% line item more ↓ p.57 +4
U-1200 Neutralisation & dosing p.21 6 barg p.21 10 to 60 °C p.21 Liquor with 32% HCl dosing more ↓ p.22 +1 355 m³/h peak p.22 2.0 to 9.5 swing p.22 GRP1, EN 13121-3 p.58 64% generic, 36% line item more ↓ p.58 +5
U-2100 Reaction & mixing p.34 10 barg p.34 120 °C p.34 Reaction slurry, 12% solids more ↓ p.35 +2 410 m³/h p.35 4.0 to 5.5 p.35 DSS1, ASTM A790 UNS S31803 p.60 68% generic, 32% line item more ↓ p.60 +6
U-2300 Separation, decanter train p.39 10 barg p.39 120 °C p.39 Reaction slurry to centrate more ↓ p.40 +1 410 m³/h feed, 95 m³/h cake p.40 4.0 to 5.5 p.40 DSS1, ASTM A790 UNS S31803 p.60 73% generic, 27% line item more ↓ p.61 +3
U-3100 Evaporation & crystallisation p.44 3 barg, full vacuum p.44 145 °C p.44 Mother liquor and vapour more ↓ p.45 +2 120 t/h vapour p.45 not stated for the vapour side TI1, ASTM B338 Gr 2 p.62 59% generic, 41% line item more ↓ p.62 +7
U-4100 Steam & condensate p.92 13 barg p.92 195 °C saturated p.92 Saturated steam, condensate return more ↓ p.93 +1 26 t/h p.93 8.8 to 9.2 on condensate p.93 CS2, ASTM A106 Gr B p.64 82% generic, 18% line item more ↓ p.64 +2
U-5200 Effluent & CIP p.104 4 barg p.104 80 °C during CIP p.104 4% NaOH CIP and plant effluent more ↓ p.105 +2 95 m³/h p.105 1.5 to 12.5 p.105 SS1, ASTM A312 TP316L p.66 77% generic, 23% line item more ↓ p.66 +3
Every value traced back to the page it came from
Process conditions
Plant and sub-plant conditions, read down to each discipline.
Pressure, flow rate, fluid, temperature and pH come out of the duty specifications and the process datasheets once, then land on the valve, pump, instrumentation and quality scope they govern, each value cited to the datasheet and page it came from.
Technical deviations
Every deviation identified, ready for your decision.
Around seven in ten are guidelines covering a whole discipline, so Loonar groups each into one row, leaves the three in ten written against single line items where they belong, and puts the sub-plant condition that no discipline specification answers in front of you before the inquiries go out to your suppliers.
Projects › Your Company Ltd.
Deviations & decisionsScope of supply
Full deviation 9Partial deviation 27Missing info 21Compliant 44 Show all 101
All 101 Technical 42 Quality & compliance 26 Logistics 9 Documents 16 Other 8
Technical 42 Product Matching, against the catalogue
RequirementApplies toYou supplyStatus
Piping design code ASME B31.3 Normal Fluid Service across every sub-plant 9 of 9 sub-plants duty spec §4, repeated in all six discipline specs Our standard plant design basis is EN 13480 with PED conformity Engineering standards register, piping design basis Partial deviation suggested Cannot be doneCosts extra
Wetted materials, evaporation Titanium Grade 2, ASTM B338, on all wetted surfaces U-3100 only, 1 of 9 sub-plants 148 line items inside that sub-plant No in-house titanium WPS; the whole train would be subcontracted Welding procedure register, WPQR index Full deviation suggested Cannot be doneCosts extra
Instrument signal architecture PROFIBUS PA on every field device with redundant segment couplers 412 of 640 field instruments instrumentation discipline spec, generic clause Standard plant build is 4 to 20 mA HART into the plant DCS Control philosophy, standard I/O architecture Full deviation suggested Cannot be doneCosts extra
Process guarantee, pH control Outlet pH held between 6.5 and 8.0 at peak throughput U-1200 and U-5200 process datasheets DS-1200-02 and DS-5200-01 Held to 300 m³/h; the 355 m³/h peak needs a second dosing train Process design basis, dosing capacity curve Partial deviation suggested Cannot be doneCosts extra
Hazardous area classification not stated at sub-plant level anywhere in the package 3 of 9 sub-plants Missing We have assumed non-hazardous outside the dosing area Ask the client for the area classification drawing Missing info suggested Cannot be doneCosts extra
Isolation valve seat tightness ISO 5208 Rate A on all manual and actuated isolation valves 1,180 valves across 9 sub-plants valve discipline spec, generic clause Rate A is already imposed on our valve sub-suppliers as standard Purchasing specification, valve package Compliant suggested
Design pressure, reaction train 10 barg design across U-2100 and U-2300 2 of 9 sub-plants duty spec, process conditions table Standard modular skid rating is PN16 throughout Skid design standards, pressure rating matrix Compliant suggested
Projects › Your Company Ltd.
T&C Analysis
Conflicting 6Additional Clause 14Aligned 38Needs review 11 Risk High 6Medium 17Low 46
ClauseClient clauseStatusAssessment & proposed rewording
12. Guarantees > 12.1 Performance Guarantee The plant shall achieve 340 m³/h throughput at guaranteed product quality over a 72 hour continuous test, with guarantee damages of up to 15% of contract value if not met. Conflicting The guarantee is written on the client's feed analysis, which is given as a range and not a specification. Guarantee damages on a whole plant should be tied to a defined feed envelope and capped at the value of the sub-plant at fault. Assessed against Your_Company_GeneralTermsConditionsOfSale.pdf · p.7
6. Schedule > 6.4 Delay Liquidated Damages 1% of total contract value per week of delay, capped at 20%, applied in addition to any guarantee damages. Conflicting Delay damages and guarantee damages running in parallel take total exposure to 35% of contract value. Standard position is a single combined cap of 10% with the weekly rate at 0.5%. Assessed against Your_Company_GeneralTermsConditionsOfSale.pdf · p.5
14. Completion > 14.2 Taking Over Taking over shall not occur until the plant has run for 30 consecutive days on the client's own feedstock. Needs review Completion is made dependent on feedstock the client supplies and controls. Mechanical completion and provisional acceptance should be separated so that the warranty clock and final payment are not held by feed availability. Reword with AI
7. Payment > 7.3 Retention 10% of contract value retained until expiry of the 24 month defects liability period. Needs review Two years of retention on a plant order is a significant working capital cost. Standard position is release against a bank guarantee at taking over, which should be offered here. Assessed against Your_Company_GeneralTermsConditionsOfSale.pdf · p.2
3. Scope > 3.5 Order of Precedence In case of conflict the duty specification prevails over the discipline specifications, which prevail over the process datasheets. Aligned A clear precedence order is what makes the generic discipline clauses workable against the line item data. This is the position we ask for and it is already stated. Assessed against Your_Company_GeneralTermsConditionsOfSale.pdf · p.2
8. Liability > 8.1 Overall Cap Aggregate liability limited to 100% of contract value, save for wilful misconduct. Aligned A cap at contract value with the usual wilful misconduct carve out matches the standard position for turnkey plant scope. Assessed against Your_Company_GeneralTermsConditionsOfSale.pdf · p.6
7. Payment > 7.2 Milestones 15% on order against an advance payment bond, 60% against progress, 15% on delivery, 10% on taking over. Aligned Progress based milestones with an advance payment bond are the standard structure for plant scope of this duration and cash profile. Assessed against Your_Company_GeneralTermsConditionsOfSale.pdf · p.2
The clause register
The contractor's conditions, clause by clause.
Every clause is classified, risk rated and checked against your standard positions, so liquidated damages tied to plant commissioning, a performance guarantee measured at the plant outlet rather than your battery limit, and terms flowed down onto every supplier you buy from surface above the clauses already aligned.
Explore solutions
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See what Loonar reads in your plant package.
Book 30 minutes and bring a real plant inquiry. We run your own package through Loonar and show you the process conditions carried down to each discipline, every value carrying its sub-plant and its page.
